Article, 2024

Condition monitoring of wind turbine faults: Modeling and savings

Applied Mathematical Modelling, ISSN 0307-904X, 1872-8480, Volume 130, Pages 160-174, 10.1016/j.apm.2024.02.036

Contributors

Hansen, Henrik Hviid (Corresponding author) [1] [2] MacDougall, Neil [1] Jensen, Christopher Dam [1] Kulahci, Murat M 0000-0003-4222-9631 [2] [3] Nielsen, Bo Friis 0000-0001-9146-9733 [2]

Affiliations

  1. [1] Ørsted (Denmark)
  2. [NORA names: Ørsted; Private Research; Denmark; Europe, EU; Nordic; OECD];
  3. [2] Technical University of Denmark
  4. [NORA names: DTU Technical University of Denmark; University; Denmark; Europe, EU; Nordic; OECD];
  5. [3] Luleå University of Technology
  6. [NORA names: Sweden; Europe, EU; Nordic; OECD]

Abstract

This paper presents a case study on condition monitoring of power generators at offshore wind turbines. Two fault detection models are proposed for detecting sudden changes in the sensed value of metallic debris at the generator. The first model uses an exponentially weighted moving average, while the second monitors first-order derivatives using a fixed threshold. This is expected to improve the maintenance activities by avoiding late or early part replacement. The economic impact of the proposed approach is also provided with a realistic depiction of the cost structure associated with the corresponding maintenance plan. While the specifics of the case study are supported by real-life data, considering the prevalence of the use of generators not only in offshore wind turbines but also in other production environments, we believe the case study covered in this paper can be used as a blueprint for similar studies in other applications.

Keywords

activity, applications, average, case study, cases, changes, condition monitoring, conditions, cost, cost structure, data, debris, depiction, derivatives, detect sudden changes, detection, detection model, economic impact, environment, exponential, exponentially weighted moving average, first-order derivatives, generation, impact, maintenance, maintenance activities, maintenance planning, metal debris, model, monitoring, moving average, offshore wind turbines, parts replacement, planning, power generation, prevalence, production, production environment, real-life data, replacement, savings, sensed values, structure, study, sudden change, threshold, turbine, wind turbines

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