Article, 2024

Process Analysis and Environmental Assessment of Gelatin Production From Shrimp Shell Wastes

Korean Journal of Chemical Engineering, ISSN 1975-7220, 0256-1115, Volume 41, 4, Pages 1105-1117, 10.1007/s11814-024-00042-3

Contributors

Charoenkool, Pollawat [1] Leephakphumphanich, Wichapol [1] Muangnamsuk, Raktawan [1] Cheali, Peam [2] Narataraksa, Phavanee [1] Chuetor, Santi 0000-0002-3730-7140 (Corresponding author) [1]

Affiliations

  1. [1] King Mongkut's University of Technology North Bangkok
  2. [NORA names: Thailand; Asia, South];
  3. [2] Agro & Protein Systems, Prepared Food & Beverage, Alfa Laval Copenhagen A/S, 2860, SOBORG, Denmark
  4. [NORA names: Denmark; Europe, EU; Nordic; OECD]

Abstract

The demand for gelatin is increasing in the market due to its use in functional foods, beverage products, and pharmaceuticals. However, most gelatin is made from pig/bovine which is not halal, making it unsuitable for consumption by some people. Therefore, an alternative raw material for gelatin production should be found to meet the restrictions of gelatin sources. Shrimp shells, a food waste from shrimp production, can be used as an alternative source for gelatin as it contains protein, chitin, and minerals. This research aimed to study the development of the gelatin production process from shrimp shells and evaluated the techno-economic analysis of two different biochemical processing scenarios. The results showed that the production yield was 40% and 45% for scenarios I and II, respectively. To address economic feasibility, various economic indicators were evaluated. The payback period was 4.20 and 0.90 years, and the return on investment was 27.03% and 124.33% for scenarios I and II, respectively. Additionally, the energy efficiency was 7.28 and 8.01 kg of product/kWh and the environmental impacts were 0.28 and 0.24 kg of CO2 equivalent for scenarios I and II, respectively. This developed gelatin process from shrimp shell biomass could be a promising technology for gelatin production at an industrial scale.

Keywords

CO2, CO2 equivalent, II, Scenario I, alternative raw material, alternative source, analysis, beverage products, beverages, biomass, chitin, consumption, development, economic feasibility, economic indicators, efficiency, energy, energy efficiency, environmental assessment, environmental impact, equivalence, feasibility, food, food waste, functional foods, gelatin, gelatin production, gelatin sources, gelatine production process, gelatinization process, halal, impact, indicators, industrial scale, investment, market, materials, minerals, payback, payback period, people, period, pharmaceuticals, process, process analysis, processing scenarios, product yield, production, production process, protein, raw materials, research, restriction, results, return, return on investment, scale, scenarios, shell, shell biomass, shell waste, shrimp, shrimp production, shrimp shell waste, shrimp shells, source, techno-economic analysis, technology, waste, years, yield

Data Provider: Digital Science