open access publication

Article, 2024

Characterisation of the transverse shear behaviour of binder-stabilised preforms for wind turbine blade manufacturing

Composite Structures, ISSN 0263-8223, 1879-1085, Volume 328, Page 117738, 10.1016/j.compstruct.2023.117738

Contributors

Broberg, Peter Hede 0000-0002-8115-7186 (Corresponding author) [1] Shakibapour, Fahimeh [1] Jakobsen, Johnny 0000-0002-6154-1762 [1] Lindgaard, Esben 0000-0002-8253-2419 [1] Bak, Brian Lau Verndal [1]

Affiliations

  1. [1] Aalborg University
  2. [NORA names: AAU Aalborg University; University; Denmark; Europe, EU; Nordic; OECD]

Abstract

Binder-stabilised preforms are being used increasingly in the production of large composite structures, such as wind turbine blades, to increase the throughput. The transverse shear behaviour of the preform is one of the driving factors in the development of wrinkling during manufacturing but has not previously been characterised in the literature. In this paper, the combined intra- and inter-ply deformations during transverse shearing of a binder-stabilised preforms for wind turbine blade manufacturing are characterised by a new test methodology. The results from two experimental campaigns are presented. In the first campaign, preform specimens are subjected to monotonic loading to a nominal transverse shear angle of 18.0° with three different deformation rates. The results show an increase in maximum load levels with greater deformation rates. In the second campaign, preform specimens are subjected to deformation-controlled cyclic loading with two different deformation amplitudes corresponding to a nominal transverse shear angle of 1.5° and 12.2°, respectively. During cyclic loading, permanent deformation is observed in all preform specimens and the maximum load at the 19th cycle is reduced to 48% of the maximum load at the first cycle for the tests with deformation amplitudes of 12.2°. The data generated in this study is freely available at https://doi.org/10.17632/9m78sg3zwn.1.

Keywords

amplitude, angle, behavior, blade, blade manufacturing, campaign, characterisation, composite structures, cycle, cyclic loading, data, deformation, deformation amplitude, deformation rate, development, development of wrinkles, driving, driving factors, experimental campaign, factors, increase, intra-, levels, literature, load, load levels, manufacturing, maximum load, maximum load level, monotonic loading, permanent deformation, preform, preformed specimens, production, rate, results, shear, shear angle, shear behavior, specimens, structure, study, test, throughput, transverse shear, transverse shear behavior, turbine blade manufacturing, turbine blades, wind, wind turbine blade manufacturing, wind turbine blades, wrinkles

Data Provider: Digital Science